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Level of impact breakage in the mill (speed, lifter design, ball load, mill noise/sound level) Grate size opening (do I suffer slurry pooling) Circuit priorities (higher tonnage / finer grind) Compared to 4″ grinding media, a larger 5″ ball will: Coarsen the mill discharge size (increase that transfer size)

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How to Improve Ball Mill Grinding ... The reason for doing this is that the third term in the above equation now is the ratio of the grinding rates of the plant mill versus a standard laboratory mill on the same coarse material which, therefore, is also a measure of the relative efficiency of the two grinding environments. ... It also presents ...

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Scats cause the following problems: Firstly, if entrained in the slurry exiting the ball-mill, they increase wear in the cyclones and cyclone feed pumps, and increase the circulating load. ... The feed rates of various ball sizes can be adjusted to ensure that composite milling does not compromise the grinding rate of the coarse particles, and ...

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As the ball wear rate depends directly on the surface of the media charge, a small variation in power will lead to an important increase of wear rate. The risk of underloading or overloading the mill is an additional factor. A direct measurement of the ball level in the mill, more accurate than power readings, as well as a control of it, is

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